When it comes to selecting the best wood processor equipment, you have several options to choose from. These include features, cost, and durability. Safety is also an essential factor to consider. Selecting a suitable machine will help you make the most of your investment. Read this article to learn more. We’ll discuss some of the most popular wood processors and their features.
Before you make a purchase, you should consider the cost of operating the equipment. Two significant components can influence the cost: fuel and labor costs. The labor cost is easy to calculate, but the fuel and maintenance costs require more calculations. The other part of the cost of operating the wood processor is the hourly value of the finished cords. Ultimately, the output rate will determine your top-line profit and operating margin.
Firewood processors are big machines. You will need someone to help you repair them if they break down. Unless you have experience with heavy equipment, you should not attempt DIY repairs on these machines. In this case, you should seek the help of the manufacturer. It is also essential to ask about parts availability, lead times, and company support. This is particularly important if you live in a remote area far from the manufacturer. After all, it can be costly to ship and haul the machine.
If you need to buy a firewood processor, you should ask a local customer to test it first. Safety is an integral part of the equipment, and it is essential to choose a safe machine. Safety features include metal screens, bulletproof glass, and two-hand operation.
The cost of firewood processor equipment varies depending on the manufacturer. Generally, larger firewood processors use circular saws to split logs, while smaller machines use bar saws. Circular saws offer few advantages, especially in mid-sized and large firewood processors. For example, Timberwolf’s largest firewood processors have a cycle time of 3.5 seconds. There needs to be more to justify the additional cost of circular saws.
There are a variety of different types of wood processor equipment. Some machines can split and cut the wood into multiple pieces, while others are specifically designed for a single operator. These units are designed to meet safety and performance standards and operate efficiently. The main parts of a wood processor are the cutting, splitting, and loading machines.
Many firewood processors are built to process a cord of wood an hour. The TITAN 40/20 premium is a compact machine that splits logs up to 40 centimeters in diameter. It features a WIDIA circular saw, which is durable and resistant to foreign materials. It also uses no oil, so it is ideal for demanding environments. A PTO or an electric motor drives the machine.
Timberwolf PRO-MP firewood processors are among the most popular on the market today. These machines have hydraulic cutting systems, a 4.5-second cycle time, and a sawdust clean-out chute. Moreover, they are compact and easy to move from one location to another. Rainier Hydraulics, an industry leader in shear technology, makes these machines. Some models also feature a conveyor and are ideal for processing larger logs.
Firewood processors are great for small business owners, farmers, and homeowners. They can process a cord of firewood in an hour and split logs up to 12 feet long. Some models have multiple conveyors, while others use a tumbling system to clean the records. The output capacity of a firewood processor depends on its price and size and can go as high as five cords per hour with an industrial-grade machine.
A firewood processor can help you generate a truckload of firewood in a few days. Ultimately, you’ll save energy and reduce carbon emissions. Compared to natural gas and propane, firewood is a more affordable alternative for home heating. Unlike propane and natural gas, wood is not as expensive as these fuels, and prices fluctuate with economic conditions.
One of the most critical considerations for firewood processors is the durability of their equipment. This is a significant issue since firewood processors can be large machines and are challenging to repair if something goes wrong. This can pose a challenge for people who are not mechanically inclined or have the skills to maintain heavy equipment. As such, you should ask the manufacturer about their service department and the availability of parts and maintenance plans. This is especially important if you are not located near the manufacturing facility and must ship or haul the machine to a service center.
Another thing to consider is the amount of output that the machine can produce. Since production is directly related to running time, a device that can process higher cords per hour will deliver more profits in the long run. When considering what size processor to purchase, you should use a calculator to determine the number of cords per hour that you need for your operation. Choosing a processor that will produce a consistent return on investment is essential.
It is vital to test the equipment before purchasing. You can do this by asking another customer in your local area to try the machine for you. In addition to this, you should also consider the safety features. Most firewood processors have safety features such as bulletproof glass, metal screens, and two-handed operation.
Wood processor equipment should be durable, which means it will last for years. Moreover, they should be able to process logs of varying sizes in a few days. While purchasing a wood processor is costly, it can help you sell more firewood to your customers.
The safety of wood processor equipment is a vital issue for a wood processing facility. Operators and owners must evaluate the potential for combustion hazards and take appropriate measures to minimize these risks. The equipment used in a firewood processing facility must be safe and easy to operate. Safety measures include two-handed operation, bulletproof glass, and metal screens.
Some older models of wood processors are not guarded and allow contact between workers and saw blades, presenting a significant safety hazard. Companies must be careful when purchasing equipment to ensure that safety standards are met, as some do not comply with CSA machine guarding standards or Ontario’s guarding regulations. In addition, a risk assessment must be performed on equipment before use to install any necessary physical controls.
Entirely electric processors are a good choice for safety-conscious operators. The hydraulic lines should be far away from the user. This can pose a severe threat, as the hydraulic fluid is exceptionally high in pressure and can easily cut or burn exposed skin. In addition, some of these processors come with cabs or seats to reduce the risk of injuries.
In addition to safety, modern firewood processors are also equipped with ergonomic controls and features. This means that operators don’t have to constantly reach inside the splitter chamber. This is a massive benefit to both operators and customers. It also improves motivation and reduces downtime. Unlike older models, most modern firewood processors don’t require constant reaching into the splitting chamber, which is hazardous.
Cost to operate
The cost to operate wood processor equipment varies depending on the type of wood processor used. For small firewood processors, the cost to operate is less than that of an industrial machine. However, small firewood processors are prone to productivity disadvantages and may not be as effective as large industrial units. Another factor affecting the cost of operating a processor is the size of the logs. For this reason, comparing industrial and small firewood processors is often unreliable.
In a recent study, the performance of five industrial firewood processing operations was evaluated. It was found that productivity varies significantly among the five units tested. The average productivity was 1.1 to 2.1 tons of wood per hour, and the average cost per ton was between 20 and 39 EUR. The difference between these figures could be attributed to operator effects, although feeding the machines with sorted logs increased productivity and decreased cost.
Another factor that affects the cost of operating wood processor equipment is the machine’s durability. Selecting a durable machine that will last a long time is vital. If the machine breaks down, downtime can put the operation behind on orders, which will hurt profitability.
The energy efficiency of industrial firewood processors is three times higher than that of small firewood processing units. This dramatic difference could be because industrial machines are powered by electricity, whereas small firewood processing units use internal combustion engines. These engines are less efficient and usually from a farm tractor. Furthermore, these engines can be risky to the environment. Electric power solves this problem at its source.
The cost per product unit is related to the size and volume of logs processed. Similarly, the number of people processing records affects the process cost. If the production volume increases five times, the price per unit of processed wood is halved.