If you have been considering building your own wood processor saw, there are several things you need to consider before you start. First, you must decide what you will use the saw for. A wood processor saw needs to be able to split large logs into smaller pieces. To do this, you will need to choose the right type of saw. You will need a saw that has a hydraulic chainsaw. These saws come in various styles and are available in many brands, including Festool, Husqvarna, and Stanley.
Conveyors
Conveyors for wood processor saws can help you transport large quantities of wood, or move small pieces into a shipping device. You can select a belt or chain conveyor. The choice of conveyor type depends on the volume of wood you need to process, its length, and its height. Conveyors that are elevated can be more convenient for loading large loads of wood into trucks or other delivery vehicles.
Conveyors for wood processor saws reduce the need for hand sawing large logs. Long logs are tough to handle and the last piece can be very difficult to handle. A conveyor can also help avoid overbalancing when processing large logs. Using a 20-foot log with a 6-inch diameter, a conveyor can reduce the number of end cuts required.
While buying a wood processor saw, consider the power source it uses. For example, a hydraulic system requires a minimum of 15 horsepower, while an electric motor can drive up to 75 horsepower. You also need to consider the cost of energy. If speed is not a concern, you can use two-horsepower models.
The Multitek 2040XP2 is a flagship processor designed for the toughest logs. Its shuttle grapple infeed system allows producers to process up to seven cords per hour. Its heavy-duty commercial-grade metal construction and hydraulic height and speed controls make it a durable machine. There are also self-contained gas engines available for the 2040XP2 wood processor. You can choose between a twenty-six-foot and a twenty-foot model of this unit, depending on your needs.
Homemade conveyor systems are another option. They are affordable and can also transport firewood. These systems can be made from recycled farm machinery. They typically utilize a small engine, which does not require a lot of gas. You can also use hydraulic cylinders to raise the height of the conveyor track. Alternatively, you can use hand cranks.
Hydraulic chainsaws
Hydraulic chainsaws are popular among wood processors. Popular brands include Husqvarna, Stanley, and Milwaukee. Choose a model with a high-speed chain and large sprocket for the best cutting performance. These saws also require less maintenance than traditional circular saws. However, they do require professional help to change the chain.
The axial piston motor produces more torque than a gear motor. Typically, the motor has a higher rpm, but it also requires more oil flow. This means that larger hyd pumps are needed. The Poclain model M1 has a 1.3 cuin and produces 4641ft-lbs of torque.
The EcoPro300 is designed with a variety of safety features. It has safety cages around the action areas and a log hold down lever. This feature prevents the log from falling into the splitter while the hydraulic chainsaw cuts it. It also has a height-adjustable two-leg front support that helps with balance while operating.
A chainsaw needs lubrication between the chain bar and chain. Newer models include stepless chain lubrication and automatic chain lubrication. This prevents wasteful sawdust and maximizes the efficiency of the chainsaw. The chain is easy to change and is easily maintained by the owner.
TCT blades
A wood processor saw is a multi-functional tool. It can be used to cut firewood with ease. The saw must have a sharp blade to ensure optimal cutting efficiency. A dull blade can result in uneven cuts and require constant adjustment from the operator. Many people choose to use TCT blades for their wood processor saws. These blades are durable and can last for up to 10-20 times longer than standard saw blades. It is important to keep the chain free of debris and clogs. You must also ensure that the saw is powerful enough to cut at least two cords per hour.
A wood processor saw with a TCT blade is an effective way to process firewood. It is a machine that allows you to split logs up to 40 cm in diameter and has a 20 t splitting force. The JAPA 700 has a circular TCT saw blade that can last for years. It has a convenient mechanism that allows the operator to easily adjust the splitting knife according to the size of the log. A light step on the pedal will raise or lower the splitting knife.
Another option for a wood processor saw is a chainsaw. It’s not as efficient as a saw blade, but it is very easy to use and maintain. Changing the chain and the blades is relatively easy and inexpensive, and will ensure optimum performance when you cut firewood.
A firewood processor with a circular saw needs more space and a more complex power system. The blades are much larger than those used in chainsaw processors, and they require complex power lines to operate. The blades of a large circular saw can cut logs as small as 11 inches, but they need a lot of space and are harder to start in cold weather.
Cutting logs larger than 12″ in diameter
Most processors use a hydraulic chainsaw bar. However, some use a circular saw blade called a slasher. These saws are fast and require little maintenance once they’re set up. These machines have proven their safety over the past several decades. Some people are even reluctant to walk within 50 feet of a slasher blade, which is a good sign that the safety of the equipment is unquestionable. Compared to the traditional chainsaw bar setup, which requires frequent maintenance and constant oiling, the slasher blade is a simple tool to use and maintain.
Wood processor saws are very effective for cutting logs larger than 12″ in diameter. The sawing process involves advancing the carriage with the clamped log sections in a transverse direction toward the saw blades. The log is fed into the housing 13 by an elongated opening 19. The clamps 17b-17e are placed on the ends of the log section and pass between adjacent saw blades 14. The blades are effective for sawing the log 20 into shorter sections.
Another advantage of using a wood processor is its safety. There’s no need to intervene during operation. With a preferred embodiment, the processor comprises a housing that contains a plurality of parallel-rotating saws. The log is advanced into contact with these saws by a pusher rod. The cut pieces are then transported along the saw axis onto cradle members that tilt and dump the log sections alternately on opposite sides of the axis of movement.
A wood processor can produce as much as two cords per hour. With the right attachments and a sturdy belt, a wood processor can process logs larger than 12″ in diameter with ease. If you want to increase your productivity, you might consider purchasing a saw that features a guillotine cutting system. These processors can produce 30 percent more than traditional chain and bar models and reduce maintenance.
Changing the chain
Changing the chain on a wood processor’s saw is an essential part of ensuring your saw keeps cutting efficiently. A clogged chain makes it harder to cut through wood. It also increases airflow through the saw, which slows it down. To check for wear and tear, look at the drive links of your chainsaw. If you see any signs of deterioration, it is time to change the chain.
Changing the chain on a wood processor’s saw is simple and easy. If you’re familiar with wood processors, you will find it easy to replace the chain. Both firewood processors and circular saws use the same chain bar, and both wear out. For a circular saw, it’s best to visit a dealer to have the chain sharpened, while a chainsaw can be maintained and serviced by an owner.
Wood processor’s hydraulic chainsaws need oiling and maintenance on a regular basis. These saws typically operate on low-pressure hydraulic power and work on an elevated work platform. The chain speed can be adjusted by adjusting the chain sprocket size. A larger sprocket can help the saw to cut faster.
Changing the chain on a wood processor’s saw is not a difficult task, but it is important to know how to do it correctly. There are three main factors to consider when selecting a new chain: the gauge, pitch, and number of drive links. Keeping these three factors in mind will make your job easier and more efficient.
